Paper Mill with two Paper Machines, one Rewinder and three Sheeters

Paper machine number two
Approach flow:
Three stainless stock chests
Six Dorries model 60 refiners
Two Esher Wyess deflakers.
Back water fibre recovery by rectangular floatation unit.
Air reactor in the basement.
All Nash vacuum pumps.
One pressure screen 1971with rejects going to a 500-­‐‑vibrating screen.
Cleaning system by Voith Economiser year 2001

Basement paper machine:
Deckle 2260mm, 100 to 300 gsm, speed 70 to 210m/min, capacity 40-­‐‑50 ton/day.
Drive on right from flowbox. Speed 500 m/min.
Sectional electric drive with gear drive on the drying cylinders.
Machine 2286mm, stainless pressurised flowbox
Bellmer stainless cantilevered wet end year1993.
Voith Duo shake motion 2001, dandy, Tail cutter, suction cantilevered suction couch.
Three Voith DuoCentri NipcoFlex press sections.Separate line press, three nips.

Twenty pre-­‐‑dryers:
Sixteen cylinders: 1500mm x 2300mm face width.
Four cylinders: 2200mm x 2300 mm face width.
Vertical size press.
After dryers:
Seven 1500mm diameter x 2300mm face width.
Three roll Kuster calendar stack with three Kuster rolls 518mm diameter x 2200mm width.
Bellmer Pope reel with pneumatic controls: year 1992.
Moisture, profile and grammage by Lippke cross section unit.
Rewinder
Jagenberg Vari Roll rewinder, model 650/15-­‐‑4200mm, speed 1000 m/min. Maximum Slit with 4200mm. Roll floor pickup and lowering. Year 1976.

Paper machine number six
Production Details
90gsm 17tons/hour uncoated
55gsm 12tons/hour uncoated
130,000 tons/year

Flow Box
Machine No. 001031
Headbox No. 2248
Headbox Typ MasterJet FB
Slice width 4520 mm
Year of manufacture 1999
Paper grade coating or coated base paper
Basis weight 49 -120 g/m2
Speed max: 1200 m/min

Approach Flow
Three stainless stock
Chests Three stage pressure slotted basket screens with rejects going to a 500-­‐‑vibrating screen.
Shower water cleaned by bow screen with three sections.
Vacuum produced by a Sultzer blower.
Variable speed fan pump

Basement paper machine:
Voith Paper machine, year 1981 -­‐‑1999, Paper width 3830mm, grammage range 70 to 135 gsm, PM 6 Production was about 120.000/130.00 tons/year, Coated papers 49 to 135 gsm, Speed 900 to 1020m/min.

Deckle 4520mm on slice. Design speed 1200m/min. Drive on left from flowbox year 1999, Voith MasterJet model FB with dilution and profile control. Voith wire section, Stainless steel, Cantilevered wet end, Voith Duo shake unit 1999. Voith DuoCentri, former, tailcutter, suction cantilevered Suction couch, suction pick up roll.

Three press sections: Two are Esher Wyess Nipco presses With Kuster rolls.
A total of forty-­‐‑seven dryers with diameter 1500 mm, pre-­‐‑dryers in five sections.
Scanner with moisture control.

Voith 1994 Jet flow Speed coater/size press Applying 16 to 18 gsm coating.

Nine after dryers: 1500mm diameter.
All dryers on antifriction roller bearings with auto lube system.
Esher Wyess two roll calender.

Honywell cross machine Frames measuring moisture, Profile and grammage.
Siemens drive type 5 and 7. Design speed 1250 m/min.
Sectional electric drive With gear drive on the drying cylinders.
Voith Pope reel with pneumatic controls.
Roll storage rack.

Three Sheeters

Beilomatic synchro sheeter Type P785-­‐‑VGL-­‐‑S-­‐‑2M, Year 1992, Number P785/113,
Width 1650mm, Three slitter sections, monomatic flying splice unwind, two lift tables,
edge guide, thickness sensor.

Beilomatic synchro Sheeter type P885-­‐‑VGL-­‐‑S-­‐‑2M-­‐‑S, Year 1992, Number P885/120, Width 1650mm, Three slitter sections, Monomatic flying splice unwind,
Two lift tables, Edge guide, Thickness sensor.

Jagenberg synchro sheeter model 400-­‐‑2200, Year 2000, Number 1010014897, Width 2200mm, Two unwinds, Five slitters.

Ref. No. BPMB121818