COMPLETE 3.5 METRE COATED BOARD PRODUCTION LINE 330 TDP

complete 3.5 metre coated board production line available which is able to produce 330 TPD of paper grades of between 170 to 450 gsm. This production line was running until March 2019 The equipment includes

Complete paper machine from pulper to reel up
Complete 4 head coating machine with coating preparation plant
Kleinewefer super calendar
Slitter rewinder

Paper Pulping Conveyors 2 Sigma automatic pulp bale de-stacking machines

Pulper 1 1 35 cubic metre capacity, each with Sigma 30 metre between centres chain driven bale in feed conveyor, inclined pulp in feed conveyor 25 metre between centres, Sulzer pumped water infeeds, refiner, pulp feed system, blending and machine chests.

Pulper 2 1 35 cubic metre capacity, each with Sigma 30 metre between centres chain driven bale in feed conveyor, inclined pulp in feed conveyor 25 metre between centres, Sulzer pumped water infeeds, refiner, pulp feed system, blending and machine chests.

Paper Machine PM2 1 Eck paper making machine, 3.5m width, 500m/min, 330 ton/day, 170g – 450g/m², (1964) with rebuilds by Allimand & Black Clawson briefly comprising:
PM2 Allimand (Fourdrinier type) headbox with single wire out feed;
PM2 Hannsen Schweighouser 4-stage pre drying;
PM2 28 cylinder steam heated drying with integrated hood ;
PM2 Honeywell 4000-20 Precision Platform QCS system;
PM2 Twin roll sizing / pre-coating;
PM2 12 cylinder steam heated final drying with integrated hood;
PM2 Infra-red throughfeed web dryer;
PM2 Gorostidi calendar (1997);
PM2 Honeywell 4000-20 Precision Platform QCS system;
PM2 Gorostidi pope reel system with SMB modifications, Serial No. 3761 (1985);
Slitter Rewinder (PM2) 3.5m slitter rewinder with reel stands (1964)

Coating Coater 10 1 Eck paper coating machine, 3.5m width, 600m/min, 350 ton/day, (1964) with rebuilds by Allimand & Black Clawson briefly comprising:
Coater 10 2 x in feed stands with automatic in feed;
Coater 10 Honeywell Measurex 2200-2 Precision Plus ISO Therm Scanner;
Coater 10 Madeline 2 cylinder steam heated web drying / preheating;
Coater 10 2 x Jagenberg Combiblade type GSM 94, 3.5m coater Serial No 010005589 (1989);
Coater 10 Madeline/ CRE Engineering 2 cylinder steam heated web drying ;
Coater 10 2 x Voith 3.5m coaters with IR curing;
Coater 10 Madeline inclined steam heated hot air web dryer;
Coater 10 Measurex 2200-2 QCS system;
Coater 10 Web reeling system with Measurex 2200-2 QCS system and travelling carriage;

Calendaring Calendar 12 1 Kleinewefers 3.5m, 250 ton/day 6-stage calendaring machine (1968) with in feed carriage system and Measurex QCS system.


Raw Material Storage Coating Materials Storage & Mixing 2 x 184m³ storage silos, 6 x various stainless steel mixing vessels each with agitator / mixer, screening systems, pumps and storage vessels.
Carbonate Storage & Distribution Railhead & tanker unloading stations with vacuum transfer system; 3 x 700m³ welded & bolted steel carbonate storage tanks; pump systems, piping and enclosed pipe bridge; 200m³ capacity welded steel water storage tank and pump system.

Slitter Rewinder B26 Sire 2.4m wide slitter rewinder 10 tonne capacity with 5 slitting heads Reconditioned
1999
H240 Hanessen HBC2 2.4m wide slitter rewinder 12156 1974
GC3 Klienweffers 2m wide indexing rewinder
Finishing Laminating Lembo 1.2m wide laminating machine, 250gms to 700gms, 260mpm capacity, with two unreeling stands, adhesive section, gas fired dryer, Solartronics infrared dryer, reel-up controls, cabin and operators platforms 1979
Sheeter C06 Dorries Clark Aitken 1.35m wide folio sheeter comprising two diameter back stands, tensioning unit, Mario Colata three knife cross cutter, collating and stacking section, controls, cabin and operators platforms 1970 / 2013
Sheeter C11 Bielomatik P-380 1.35m wide folio sheeter comprising two 1500mm diameter back stands, alignment unit, P38 two knife cross cutter, collating and stacking section, controls, cabin and operators platforms 1980
Sheeter C14 Bielomatik P-885 1.55mm wide folio sheeter comprising four LDT 150V semi automatic 1500mm diameter back stands, TAM 14 tensioning unit, alignment unit, 2 head slitter, P885 cross cutter, collating and stacking section, controls, cabin and operators platforms 1058 - 1061,
74, 34, 1984
Sheeter C15 Bielomatik P-885 1.55m wide folio sheeter comprising four LDT 150V semi automatic 1500m diameter back stands, TAM 14 tensioning unit, alignment unit, 3 head slitter, P885 cross cutter, collating and stacking section, Istra Vision video monitoring system, controls, cabin and operators platforms 1103 - 1106, 76, 36 1986
Sheeter C16 Bielomatik P-885 1.55m wide folio sheeter comprising four LDT 150V semi automatic 1500m diameter back stands, TAM 14 tensioning unit, alignment unit, 2 head slitter, P885 cross cutter, collating and stacking section, controls, cabin and operators platforms 1140 - 1143, 77 1998
Sheeter C17 Bielomatik P-885 1.55m wide folio sheeter comprising four LDT 150V semi automatic 1500m diameter back stands, TAM 14 tensioning unit, alignment unit, 2 head slitter, P885 cross cutter, collating and stacking section, controls, cabin and operators platforms 1205 - 1208, 78 1991
Sheeter C18 Bielomatik P-1085 1.85m wide folio sheeter comprising four automatic 1500m diameter back stands, tensioning unit, alignment unit, 2 head slitter, P1085 VGL-S twin knife cross cutter, collating and stacking section, controls, cabin and operators platforms P1085 112 1991
Sheeter C20 Bielomatik Jagenberg P-1185 2.1 m wide fully automatic folio sheeter comprising five Torres automatic 1500m diameter back stands, tensioning unit, alignment unit, 2 head slitter, P1085 cross cutter, collating and stacking section, Siemens controls, cabin and operators platforms P1185-220 2005
Sheeter Wrapper Pasaban KB1100 1.1m (1.106m) wide multi format automatic digital paper sheeter / wrapper with double unreeling stand, tensioning unit, web straightener, 4 head slitter, 2 cross cutters, collating and stacking section, Siemens controls, cabin and operators platforms, dust collection system, 2.415 2015
Wrap 3 Wrapmatic GRM multi format automatic folio wrapper with stack elevator, feed system, over wrapper and pallet stacker 510101620192 1992
Finishing Wrap 2 Wrapmatic GRV multi format automatic folio wrapper with stack elevator, feed system, over wrapper and pallet stacker 510030300882 1982
Finishing Wrapping Lamb manual folio wrapping machine 1076-3-0272
Finishing Pile Turners 4 Schneider 3553 300kg pile turners 753 1371
to 756 1371 1993
Finishing Guillotine Massicots MCut 225 2250mm guillotine 70007
Finishing Pallet Wrapping Thimon pallet wrapping line with 50m in feed conveyor TOP-PAL-2B DRA-PAL-7110 over wrapper, RPA shrink oven, out feed conveyor, turn table, two Richo label printing machine, ABB robot, controls, switchgear, enclosure guards, B0377A 2002
Pallet Wrapping MSK pallet wrapping line with 50m in feed conveyor, 5 unwrapping stands, two gas fired shrink hoods, turn table, controls, switchgear, enclosure guards
Pallet Wrapping FIS 84-RBA reel wrapper

Warehouse Transport 4 EGV RLV 4252SL 5.3 tonne driverless reel transporters HB4157-01/02/03/04 2008
Transport 6 B.A. Systems GF Tripl-X 1.6 tonne driverless pallet transporters 2F0374 1997

Services Steam Generation Pillard type FMC11, gas fired steam raising boiler, 28 t/hr @ 12 bar, 195°C, single gas firing unit with all associated boiler feed water and conditioning systems (1977)
Steam Generation Pillard type FMC16, gas fired steam raising boiler, 55 t/hr @ 45 bar, 420°C, twin gas firing unit with all associated boiler feed water and conditioning systems (1971);

Services Water Treatment and Effluent Handling System 9000 m³ maximum capacity effluent treatment plant (6500m³ daily average) including concrete settlement, aeration and flocculation tanks, agitators, blowers, pumps, scrapers and screening. 5kg BOD / day, 120kg SEM / day
Services Electrical Installation 220kV in feed with stepdown transformers , distribution network and switchgear



Ref. No. BPMB8192