SPECIAL STEELS AND HIGH ALLOYS MAKING SHOP

Used secondhand Special Steels And High Alloys Making Shop
GENERAL
This Shop has been designed and equipped for producing high quality Electro Slag Remelted (ESR) ingots from high alloy steel and special alloys to be used in aerospace industry, tool steel production, and so on.
The shop has been equipped with last generation state of the art equipment made by ALD Germany, Ajax Magnethotermic, UK, ARNOLD, Austria, MARTZ , Germania. All the equipments has been manufactured 1995, and commissioned with cold testing 2000.
The Control for ALD was upgraded 10 2010

1. SCRAP CHARGING
The prepared scrap is charged into 6 ton AJAX Magnetotermic Induction Furnace using an AJAX scrap ( photo 04) charger

2 SCRAP MELTING
In order to take maximum use of Vacuum Induction Furnace ( VIF ) the scrap is primarily melted into a 6 ton melting crucible of a two crucibles AJAX Induction Melting
and Holding Unit( photos 05;06;07). When the scrap is melted in crucible 1 this start working as a holding crucible and crucible 2 is charged with scrap for melting. The two crucible works in tandem one for melting and the other one for holding.

3.VACUUM STEEL REFINING & INGOT CASTING
The melted steel is charged into 8 ton ALD Vacuum Induction Furnace for refining and then vacuum casting into ingots( photos 09;10;11;12;13;14;15;)

4. 1.3 TON ELECTRO SLAG REMELTING UNIT
Cast ingot are cut by saw ( photo 16) and welded at the proper side and then introduced to the ALD Electro slag Remelting Unit of 1,3 ton capacitu for final refining. ( photos 17;18;19;20;21;22)

5. FULLY EQUIPED LABORATORY with spectrometer and equipment for metallography

Ref. No. BPMB11933